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Duration 14 hours
Course Outline
Introduction to Lifting Machinery
- Classification of lifting machines and typical use cases
- Essential components and industry terminology (including blocks, slings, hooks, and load charts)
- Comprehension of rated capacity and Safe Working Load (SWL)
Principles of Technical Operation
- Fundamental mechanics and control systems for cranes, hoists, and forklifts
- Load handling methods and introductory rigging techniques
- Operational verification and proper machine configuration
Safety Protocols and Personal Protective Equipment
- Pre-use inspection checklists and procedures for reporting defects
- Selection and correct application of PPE for lifting operations
- Establishment of exclusion zones, signalling methods, and communication protocols
Inspection, Maintenance & Testing
- Scheduled maintenance routines and inspection frequencies
- Considerations for Non-Destructive Testing (NDT) on critical parts
- Documentation practices and tagging systems for tracking equipment status
Regulatory Framework & Standards
- Applicable local regulations and regulatory bodies
- Relevant international standards (such as ISO, ASME, and EN, where applicable)
- Legal duties of operators, employers, and competent persons
Risk Assessment and Safe Working Systems
- Execution of task-specific lifting risk assessments (Lifting Operation Plans)
- Implementation of control measures: exclusion zones, tag lines, and lifting supervision
- Permit-to-work systems, lift planning, and verification of competence
Incident Response, Reporting & Continuous Improvement
- Immediate actions for lifting incidents and near-miss events
- Accident investigation, root-cause analysis, and corrective measures
- Integration of lessons learned to drive ongoing safety enhancements
Practical Workshops and Assessments
- Hands-on rigging and load lifting exercises (live or simulated)
- Group exercise: development of a lift plan and presentation of control measures
- Final practical evaluation and written knowledge assessment
Summary and Next Steps
Requirements
- Fundamental mechanical aptitude and familiarity with industrial or workshop settings
- Prior experience in operating industrial machinery is advantageous but not required
- Basic knowledge of occupational health and safety principles
Target Audience
- Machine operators (including crane, hoist, and forklift operators)
- Maintenance technicians
- Site supervisors and safety officers
- Plant managers and engineers engaged in lifting activities
